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Hydro-Pneumatic Test Bench

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Hydro-Pneumatic Test Bench
📅 September 9, 2026 · Read ~1 min

Working Principle

The hydro-pneumatic test bench works on the principle of a pneumatic liquid booster pump. It uses low-pressure gas to generate high-pressure fluid, making it suitable for static and burst pressure tests on a wide range of high-pressure components. Specifically, the booster pump uses low-pressure gas acting on a large-area piston to drive a small-area piston, producing the high-pressure fluid used for testing.

Test Procedure

Sample placement: place the sample to be tested on the test platform.

Pressurisation: set the pressurisation conditions and start the machine; the sample sinks with the tray into the chamber while pressure is applied internally.

Hold and observe: during pressurisation, if the sample has a leak, water or air is forced into it and the leak point can be located by watching for bubbles.

Test complete: when the test time has elapsed, remove the sample for inspection.

Applications

Hydro-pneumatic test benches are widely used for strength tests and high / low pressure resistance tests on high-pressure components, including hoses, metal pipes, automotive pipework, condensers, heat exchangers, pressure vessels, valves, petroleum machinery and aviation hoses. Their reliable sealing, safe operation and wide adjustment range make them suitable for use across many industries.

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